BUTTER-C
Home care
Waterless hand gel OEM/ODM manufacturing
Hand Sanitizer Gel · Waterless Hand Gel · OEM/ODM
Waterless hand gel cleans hands quickly when soap and water are not available: in the car, at the office, at school, in restaurants. Users want a gel that dries in seconds, is not sticky, does not leave hands rough after repeated use, and does not smell harshly of alcohol. One thing you need to decide up front: the claims you make determine the dossier category. A gel claimed for everyday hand cleansing can follow the cosmetic dossier route; a gel claimed to act on microorganisms or intended for healthcare settings falls under biocidal products with a separate registration dossier. That is why Butter-C advises on formula and packaging and works with you to choose the right dossier route for each project.
Formula base
Alcohol gel with humectants
A waterless hand gel is mostly alcohol, thickened into a gel so it does not run, with humectants added to limit skin dryness.
Alcohol
Ethanol is the main ingredient, at a level set by the claim route; can be blended with isopropanol.
Gelling agent
Neutralized carbomer, cellulose derivatives — a clear gel that does not clump in alcohol.
Humectants
Glycerin, aloe, panthenol, vitamin E — replenish moisture in the hands.
Fragrance
A light fragrance to mask the alcohol odor, or fragrance-free.
Key technical points
Four factors that determine waterless hand gel quality
Correct, stable alcohol content
Alcohol is assayed in the finished product; tight-sealing packaging keeps alcohol from evaporating over time.
Quick-drying, non-sticky
Gelling agent and humectants are balanced so the gel dries within seconds without a tacky film.
No dry hands
Enough glycerin and emollients that hands do not feel rough after repeated use.
Fire safety
The product is flammable: facility, warehousing, transport and warning labels follow regulations.
Three formulation directions
Three common waterless hand gel lines
Everyday pocket gel
Small flip-top bottle, fruity scent; hand-cleansing claim.
Moisturizing gel
With added aloe, panthenol and vitamin E; for people who use it many times a day.
Gel for healthcare settings
Claims an effect on microorganisms under biocidal product standards — separate registration dossier and manufacturing conditions, discussed separately.
Packaging designed with the formula
Tight flip-top bottles, pump bottles, refill pouches; alcohol-resistant materials.
Parameters we monitor
What our R&D lab measures on every sample
These are the parameters monitored during formula development. For the biocidal product route, efficacy is tested at a designated laboratory as required by regulations.
- Alcohol content
- Assayed in the finished product, at manufacture and after aging.
- Viscosity
- Thick enough not to run, yet dispensing evenly through the pump.
- Clarity
- No haze, no gel clumps.
- Microbiology
- Tested at a GLP / ISO 17025-accredited laboratory.
- Weight loss
- Monitors alcohol evaporation through the packaging.
- Packaging compatibility
- Alcohol-resistant plastic, tight closure, no cracking.
Claims
Your claims determine the dossier category
With the same alcohol gel formula, different claims place the product in different dossier categories.
Cleans hands quickly, no water needed
Fits the cosmetic dossier route.
Hands feel soft, not dry, after use
State only once evaluated.
Benefits beyond cleansing
Belong to the biocidal product dossier; state only once registered. Instead of: kills 99.9% of bacteria (on the cosmetic route).
Pleasant scent
List fragrance allergens when above the threshold.
Flammability warning
Keep away from flames and heat sources; store in a cool, ventilated place.
General warnings
For external use only; avoid the eyes; keep out of reach of children, young children should use under adult supervision.
Manufacturing specifications
Scope of cooperation
- Texture
- Clear gel, lightly tinted gel.
- Format
- Flip-top bottle, pump bottle, refill pouch. Volume agreed during packaging selection.
- Dossier category
- Cosmetic (cleansing claim) or biocidal product (claims an effect on microorganisms, healthcare use) — chosen per project.
- Production
- Flammable goods: manufacturing and storage conditions and the approach for each dossier category are discussed separately.
- Minimum order quantity
- Agreed per order.
- Packaging
- Label design for the chosen dossier category, printing and packing.
Suggested product concept
Moisturizing waterless hand gel with aloe
A product concept to help you picture the possibilities — not a ready-made product for sale. The actual formula is developed around your brand positioning and the chosen dossier category.
Alcohol base
Cleans hands quickly without water.
Aloe and glycerin
Hands do not feel rough.
Light lemon scent
Masks the alcohol odor.
60 ml flip-top bottle
Pocket size, paired with a 500 ml pump bottle for the office.
Customization options
What you can specify
The same product format can serve very different customer groups. Tell us your requirements in the areas below and our team of pharmacists will advise on a matching approach.
Dossier category
Cosmetic or biocidal product, depending on sales channel and the claims you want to make.
Skin care ingredients
Aloe, panthenol, vitamin E, green tea.
Scent
Fragrance-free, lemon, green tea, floral.
Sales channel
Retail, offices, schools, restaurants, healthcare facilities.
Format
Gel, gel with moisturizing beads.
Packaging
Pocket bottle, pump bottle, refill pouch, clip-on holder.
Further reading
Related articles
Liquid hand wash manufacturing
Washing hands with soap and water.
Hand cream manufacturing
Hand care after frequent alcohol use.
Cosmetic labeling rules
Labeling for the cosmetic route (in Vietnamese).
The cosmetic PIF
Documentation for the cosmetic route (in Vietnamese).
How we work
From idea to finished batch
Eight steps and three milestones signed off by both sides: approved sample, notification number, finished batch. Step-by-step details (in Vietnamese) →
Get started
Tell us about the product you plan to launch
Send us your product direction and expected volume. Our team will get back to you during business hours (Vietnam time, GMT+7).
Head office: Huu Le village, Dai Thanh commune, Hanoi · Factory: Thanh Oai Industrial Cluster, Binh Minh commune, Hanoi, Vietnam
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